As a leading stainless steel for mold, Stavax ESR is a popular choice for medium and small cores and inserts. The tool steel variety combines the properties of corrosion resistance and wear resistance. It also has good polishability, excellent machinability and stable hardening. Also, this mold needs relatively less maintenance because the surfaces of the cavity and core keep their actual finish intact even when operating for an extended time.

Compared with Others

When you compare the 2083 ESR Stavex with the standard varieties of non-stainless tool steel, there is one thing to observe. The ESR variety helps to cut down on the production cost, as it maintains cooling channels, which are trust-free. This ensures a consistent cycle and cooling time. This makes the classic variety of stainless steel the perfect choice for productions that do not work with rusting. Also, it is a good choice for the production system in industries when the need for hygiene is paramount, such as for applications in the optical industry and medical industry, among others.

How it helps as Tool Steel

Specifically, tool steels are essential for applications that need wear resistance, high hardness, and optimal toughness. Such tool varieties are important for die and tool components, which remain resilient even under high operating situations.

The Most Important Properties

There are some common properties of this variety of tool steel which work together to improve its overall performance. Some of the most helpful features include:

• High hardness: This helps to resist abrasion and wear.
• Red hardness: It keeps the hardness untempered even at a high temperature.
• Toughness: It has the ability to resist high-impact loads, even without fracturing them.
• Wear resistance: It shields against friction and erosion.
• Corrosion resistance: This means that it can prevent material degradation.

Some additional properties that make the 2083 ESR Stavex one of a kind are:

• Excellent machinability.
• Stability even under hardening.

A blend of all the properties gives this steel variety an unmatched production performance.

The Most Practical Benefits

Some of the most important utilities of this tool steel variety are:

• The mold prepared with this steel requires minimal maintenance. In fact, this steel tool variety needs no extra shielding, even under humidity.
• It involves lower cost of production. Unlike the traditional varieties of mold steel, the channel of water cooling during its production remains unaffected even while facing corrosion. Also, the technology of heat transfer remains uniform throughout the procedure. This further enhances the cooling efficiency.

About Electro-Slag Re-melting (ESR)

The production of Stavax ESR involves the use of ElectroSlag-Refining or ESR techniques. ESR is a refining procedure that gives high-purity steel with top-in-class mechanical properties. ESR enhances the performance of the die and tool by:

• Improving cleanliness: The procedure helps to remove impurities. This makes the structure of metal cleaner. This improves wear resistance, toughness and fatigue life.
• Better microstructure: This procedure refines the structure of grain, improves hardness, strength, and also the ability to withstand cracking.
• Consistent properties of materials: ERS assures this, which leads to more efficient performance.

Making about It

Leading steel manufacturers like Kushal Metals recommend using customer support to ensure that you choose the right metal for your kind of project.