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Chemical Composition

Plastic Mould Steel

Germany DIN
CHEMICAL ANALYSIS (typical values) % Min-Max
Delivery Conditions
Applications
Grade
C
S
P
Si
Mn
Ni
Cr
Mo
V
Cu
Others
Heat
Treatment
Hardness (HB)
0.35-
0.45
MAX
0.003
MAX
0.003
0.20-
0.40
1.30-
1.60
0.90-
1.20
1.80-
2.10
0.15-
0.25
-
-
-
Prehardened
280/320
or
360/400
Synthetic plastic moulding dyes for large moulds for bigger diameters & blow moulds. Better through hardening properties for cross section of 400mm & more.
0.35-
0.45
MAX
0.030
MAX
0.030
0.20-
0.40
1.30-
1.60
-
1.80-
2.10
0.15-
0.25
-
-
-
Prehardened
280/325
Injection moulds of medium & large size, high deformation resistance with good polishability. Suitable for bottle crates, T.V housing, fridge door, buckets etc.
0.33-
0.43
MAX
0.030
MAX
0.030
0.95-
1.00
1.00-
1.30
0.90-
1.00
15.00-
17.00
1.00-
1.30
-
-
-
Prehardened
255
Super-mirror plastic molds: molds for optical lens and other transparent plastic pieces
Corrosion preventive high-resisting molds: Molds for fold vessels, cosmetics vessels, medical devices, light guiding plates, bottle covers, etc.
0.15
≤0.015
≤0.03
≤0.45
1.55
0.22
-
0.3
-
-
-
Prehardened
38~42HRC
Mirror plastic molds: Transparent plastic molds: optical instrument parts,
compact disks, medical devices etc.
1.2312
0.35-
0.45
0.05-
0.10
MAX
0.030
0.20-
0.40
1.30-
1.60
-
1.80-
2.10
0.15-
0.25
-
-
-
Prehardened
280/325
Tools for plastic & synthetic plastic processing, moulds for pressure diecasting recepient sleeves, brake dies. Also used for large moulds(truck bumpers for instance).
1.7225
0.38-
0.45
MAX
0.030
MAX
0.035
0.30-
0.40
0.75-
1.00
0.15-
0.25
0.80-
1.10
-
-
-
-
As Rolled / Forged
MAX
295
Statically & dynamically stressed components for vehicles, engines & machines. For parts of larger cross-sections, crankshafts, gears.
1.6582
0.38-
0.45
MAX
0.035
MAX
0.040
0.15-
0.35
0.60-
0.80
1.65-
2.00
0.70-
0.90
0.20-
0.30
-
-
-
Black Forged
& Annealed
MAX
230
Permanently stressed machine, engine & vehicle parts when high strength & toughness are required.
1.3505
0.95-
1.20
MAX
0.040
MAX
0.040
0.20-
0.35
0.25-
0.40
-
1.30-
1.60
-
-
-
-
Black Forged
& Sp
Annealed
180/220
Balls, Rollers & Rings for roller bearings.
1.2327
0.83-
0.90
MAX
0.030
MAX
0.030
0.15-
0.35
0.30-
0.45
-
1.60-
1.90
0.20-
0.35
0.05-
0.15
-
-
Black Forged
& Sp
Annealed
180/220
Cold rolls, back up rolls, straightening rolls, non ferrous 2 & 4 high roll mills.

Corrosion Resistant Steel

Germany DIN
USA AISI
INDIAN IS
CHEMICAL ANALYSIS (typical values) % Min-Max
Delivery Conditions
Applications
Grade
C
S
P
Si
Mn
Ni
Cr
Mo
Heat
Treatment
Hardness (HB)
420SS
XY2Cr13
0.38-
0.45
MAX
0.030
MAX
0.030
0.95-
1.00
0.95-
1.00
-
12.50-
14.50
-
Sp.
Annealed
MAX
230
Moulds for processing plastics with corrosive acting synthetic & abbrassive filters, dies for artificial resins. Cutting tools, all types of knives, shears & surgical instruments.
-
-
0.15
-
-
-
-
4.5
15.0
-
-
38-42 HRC.
PHX SUPRA is recommended for tools / molds for the processing of corrosion plastics.

High Speed Steel

Germany DIN
USA
AISI
CHEMICAL ANALYSIS (typical values) % Min-Max
Delivery Conditions
Applications
Grade
C
S
P
Si
Mn
Cr
Mo
V
W
Co
Heat
Treatment
Hardness (HB)
0.86-
0.94

<0.030

<0.030

0.20-
0.45
0.20-
0.40
3.75-
4.50
4.50-
5.50
1.60-
2.20
5.90-
6.75
-
Annealed
<255
Standard high-speed steel grade. High toughness and good cutting power owing to its well-balanced alloy composition; thus suitable for a wide variety to applications.
It is used to manufacture knives, thread cutting & twist drills, sendizimer rolls, taps, broaches & milling tools, reamers, metal/circular saws, wood working & cold forming tools.
0.88-
0.95

<0.030

<0.030

0.20-
0.40
0.20-
0.45
3.80-
4.50
4.75-
5.50
1.75-
2.15
6.00-
6.75
4.55-
5.50
Annealed
<277
It is one of the W-Mo Co hss grade with good cutting character. The res hardness, hot hardness and wearing resistance are all better than W6M05Cr4V2.
1.05-
1.15
0.15-
0.65
0.15-
0.40
3.50-
4.25
9.00-
10.00
0.95-
1.35
1.15-
1.85
7.75-
8.75
Annealed
<285
Milling Cutters, Twist Drills, Taps, Broaching Tools, Cold Work Tools.
1.3207
T-42
1.25-
1.40
0.20-
0.30
0.20-
0.30
3.80-
4.30
3.20-
3.80
3.00-
3.50
9.00-
9.80
9.80-
10.80
Annealed
<285
Turning and Milling tools for roughing and finishing works, wood working tools highly stressed cold works tools, tool bits.
0.90-
0.95
≤0.020
≤0.030
0.80-
1.20
0.25-
0.40
4.00-
4.50
2.00-
2.50
1.00-
1.30
4.00-
4.50
-
Annealed
<255
It is an economical low alloy high-speed steel with good red hardness,
good toughness and thermal plasticity. It is generally used soft
and moderate intensity metal.
0.83-
0.93
≤0.020
≤0.030
0.70-
1.20
0.20-
0.40
4.00-
4.50
3.00-
3.50
1.20-
1.80
4.00-
4.50
-
Annealed
<255
TG M2A
Special grade
for taps
0.83-
0.85
MAX
0.010
MAX
0.030
0.30-
0.40
0.20-
0.40
3.90-
4.20
4.80-
4.85
1.80-
1.90
6.00-
6.20
Nb
0.10-
0.12
Annealed
<255
TGM2A is a special grade containing low percentage of carbon to increase toughness & added Niobium to find crystal grains of steel to obtain high strength & toughness specially suited for taps & tabs of thread tools.

Hot Work Steel

Germany DIN
USA
AISI
CHEMICAL ANALYSIS (typical values) % Min-Max
Delivery Conditions
Applications
Grade
C
S
P
Si
Mn
Ni
Cr
Mo
V
Heat
Treatment
Hardness (HB)
0.37-
0.43
0.00-
0.030
0.00-
0.030
0.90-
1.20
0.30-
0.50
4.80-
5.50
1.20-
1.50
0.90-
1.10
Annealed
≤HB 235
Hot-work tool steel for universal use. Pressure casting dies and metal extrusion tools for processing light metals, forging dies, moulds, screws and barrels for plastic processing, nitrided ejectors, hot-shear blades. Suitable for Aluminium Extrusion Die & Aluminium Copper Forging Dies. H13 has high hard resistance and hardness. Suitable for Aluminium Extrusion Die, and Aluminium Copper forging Die.
0.36-
0.42
0.00-
0.030
0.00-
0.030
0.90-
1.20
0.30-
0.50
--
4.80-
5.50
4.80-
5.50
0.25-
0.50
Annealed
≤HB 235
Hot-work tool steel for universal use. Pressure casting dies and metal extrusion tools for processing light metals, forging dies, moulds, screws and barrels for plastic
processing, shrink rings, hot-shear blades.
1.2365
H-10
0.28-
0.35
≤0.02
≤0.03
0.10-
0.40
0.15-
0.45
--
2.70-
3.20
2.70-
3.20
0.40-
0.70
Annealed
≤HB 230
Heavy-metal linings, extrusion rams, piercing mandrels, die inserts, heavy-metal diecasting tools. Good Tempering resistance Thermal conductivity and Hardness as compare with H13. Suitable for Aluminium Extrusion Die, and Aluminium Copper forging die.
0.50-
0.65
MAX
0.005
MAX
0.025
0.10-
0.40
0.65-
0.95
1.60-
1.80
1.00-
1.20
0.45-
0.55
0.07-
0.15
Q & T
360/400
Forging dyes of all types, hammer forging dyes upto largest dimensions, tools for tube & rod extrusions such as bolsters, mandrels, plungers etc.

Cold Work Steel

Germany DIN
USA
AISI
CHEMICAL ANALYSIS (typical values) % Min-Max
Delivery Conditions
Applications
Grade
C
S
P
Si
Mn
Cr
Mo
V
W
Heat
Treatment
Hardness (HB)
1.50-
1.60
≤0.030
≤0.030
0.10-
0.40
0.15-
0.45
11.00-
12.00
0.70-
0.90
0.90-
1.10
-
Annealed
<255
Used for long run tooling application where wear resistance is important, such as blanking or forming dies and thread rolling rolls and thread rolling dies, cold extrusion tools, woodworking, cutting and stamping tools for sheet thicknesses up to 6mm, precision cutting tools up to 12 mm. Cold pilger mandrels, circular-shear blades, deep-drawing tools. Pressure pads and highly resistant plastic moulds. Toughness better than D3.possibility of nitriding.
1.90-
2.20
≤0.030
≤0.030
0.10-
0.40
0.15-
0.45
11.00-
12.00
--
0.20-
020
-
Annealed
<248
Tools for cutting sheets up to 4mm thickness, trimming dies, blanking dies for paper and plastics, long and round-section shear blades for sheet thicknesses up to 2 mm, drawing and deep drawing tools. Woodworking tools, stone pressing tools, pressure pads and highly wear-resistant plastic moulds, profile rolls.
085-
0.95
--
--
0.20-
0.40
1.00-
1.30
0.40-
0.60
--
0.10
0.40-
0.60
Annealed
<212
Application include short run tooling for blanking dies,cold forming dies and cutting tools oprating at ambient temperature. For working tools, cutting blazes, sizing and stamping tools.
-
0.90-
1.05
≤0.020
≤0.025
0.80-
1.10
1.10-
0.45
7.50-
8.50
1.80-
2.10
0.20-
0.35
-
Annealed
<248
One fold toughness than SKD11, 520-530 C with 61-63 HRC to get rid of risk about cracking when processing, very suitable for surface hardening treatment to improve the longevity of moulds.
0.45-
0.60
--
--
0.45-
0.55
0.65-
0.80
3.20-
3.40
--
0.20-
0.35
-
Annealed
<229
Chisels, rivet sets, punches, driver bolts. Hot punching and shearing.
1.2550
S1
0.55-
0.70
--
--
0.60-
0.80
0.25-
0.35
--
--
0.10-
0.20
1.90-
2.20
Annealed
<255
For cutting tools (dyes, punches) for plate, wood working tools, blanking dyes for cutting sheet metals upto 12mm thickness, trimming & splitting dyes, shear blades, chipping knives, pneumatic chisels, coining tools, cold shear blades, ejectors.

2% Beryllium Copper

Alloys 25
C17200
33-25
C17300
165
C17000
10
C17500
14
C17510
TMP 17510
C17510
BERYLLIUM 1.85% 1.85% 1.75% 0.50% 0.50% 0.50%
NICKEL -- -- -- -- 1.80% 1.80%
COBALT 0.25% 0.25% 0.25% 0.25% -- --
LEAD -- 0.40% -- -- -- --
COPPER Balance Balance Balance Balance Balance Balance

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